
Use Cases
Factory Layout with MBrain Usecases
This layout represents a production plant, with key areas highlighted to showcase examples of real-world MBrain + Mint use cases as goods move through various processes, machines, and systems—supported by workers and powered by analytics.
Click any of the images to explore how MBrain and Mint can help streamline and optimize the surrounding infrastructure.
We have also included some generic factory Personas that could be stakeholders or personally invested in the use cases.
Incoming Goods

Key Challenges
1. Incomplete or Incorrect Delivery Documentation​
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2. Non-Conforming or Damaged Goods​
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3. Unplanned or Unscheduled Deliveries​
Example of Use-Cases:
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Automated Incoming Inspection Workflow​​​
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Intelligent Goods Registration with ERP Sync
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Nonconformity Management at Receiving​
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Dynamic Dock and Slot Scheduling​​
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Material Traceability from Receiving to Assembly​
Warehouse

Key Challenges
1. Inventory Inaccuracy
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2. Poor Material Flow and Space Constraints
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3. Last-Minute Priority Changes
Example of Use-Cases:
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Real-Time Inventory Accuracy with Mobile Scanning
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Dynamic Task Management and Prioritization
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Optimized Material Flow and Space Utilization
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Incident and Compliance Reporting Made Easy
Manufacturing

Key Challenges
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Setup and Changeover Delays
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Lack of Real-Time Machine Performance Visibility
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Scrap and Quality Issues Due to Process Variations
Example of Use-Cases:
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Digital Setup and Work Instruction Delivery
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Real-Time Machine Monitoring and OEE Visualization
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Automated Scrap and Defect Reporting at the Source
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Predictive Maintenance Scheduling Based on Machine Health Data
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Dynamic Job Scheduling Based on Real-Time Machine Availability
Internal Logistics

Key Challenges
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Unclear Material Flow and Missing Delivery Confirmations
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Manual or Ad-Hoc Handling of Urgent Material Requests
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Lack of Real-Time Visibility and Prioritization
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Digital Material Movement and Confirmation
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Real-Time Internal Transport Requests
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Prioritized Logistics Dashboard and Queue Management
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Kanban Loop Tracking and Staging Readiness
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Movement Analytics and Logistics Performance
Example of Use-Cases:
Cable Assembly

Key Challenges
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High Risk of Assembly Errors Due to Manual or Complex Instructions
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Limited Traceability of Materials, Tools, and Process Steps
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Inconsistent Quality Feedback and Lack of Rework Documentation
Example of Use-Cases:
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Step-by-Step Digital Instructions with Visual Aids
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Material and Tool Traceability in Cable Assembly
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Inline Quality Checks and Defect Categorization
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Operator Skill Management and Critical Step Restrictions
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Performance Dashboards and Assembly Cycle Analytics
Tooling Shop

Key Challenges
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Untracked or Poorly Managed Tool Usage and Maintenance
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Manual, Fragmented Processes for Tool Design and Workflows
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Limited Traceability and Tool History
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Tool Lifecycle Tracking and Digital Tool Passports
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Tool Maintenance and Calibration Alerts
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Digital Job Instructions and Drawings at the Workbench
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Prioritized Tool Repair Queue with Live Status
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Tool Cost and Usage Analytics
Example of Use-Cases:
Painting
(Powder Coating)

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Inconsistent Coating Quality Due to Process Variations
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Lack of Real-Time Process Monitoring and Control
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Limited Traceability and Quality Documentation
Key Challenges
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Digital Process Parameter Logging
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Coating Recipe Control and Enforcement
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Automated Tracking of Coating Batches and Oven Conditions
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Visual WIP and Line Flow Monitoring
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Quality Check Integration and Defect Tracking
Example of Use-Cases:
Prototyping

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Frequent Design Changes and Lack of Revision Control
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Manual Data Collection and Poor Traceability
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Unstructured Feedback Loop Between Shopfloor and Engineering
Key Challenges
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Digital Work Instructions and File Versioning
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Structured Feedback and Issue Capture During Build
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Traceability and Build History per Prototype Unit
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Test Data Capture and Reporting
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Prototype Build Analytics and Engineering Insights
Example of Use-Cases:
PCBA (SMT)

Key Challenges
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Limited Component and Process Traceability
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High Sensitivity to Process Deviations and Failures
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Disconnected Systems and Manual Job Setups
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Component Traceability and Batch Recording
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Digital Job Setup and Program Validation
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Solder Paste and MSL Material Monitoring
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AOI Integration and Defect Logging
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SMT Line Monitoring and OEE Dashboards
Example of Use-Cases:
Quality Lab

Key Challenges
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Manual Data Entry and Isolated Measurement Systems
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Limited Traceability of Inspection Results and Test Conditions
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Slow Feedback Loop Between Lab, Production, and Engineering
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Digital Test Result Capture and Auto-Sync with ERP/QMS
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Live Visibility of Quality Status and Lab Queue
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Automated COA (Certificate of Analysis) and Report Generation
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Root Cause Analysis Support with Linked Inspection Data
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Automated Calibration and Instrument Validation Tracking
Example of Use-Cases:
Assembly Line

Key Challenges
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Process Deviations and Human Errors
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Lack of Real-Time Visibility into Line Performance
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Inconsistent Handling of Quality Issues and Rework
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Guided Digital Assembly with Step Validation
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Real-Time Line Monitoring and Takt Time Adherence
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Error Detection and Automated Rework Routing
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Operator Skill Management and Process Access Control
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Line Analytics and Continuous Improvement Dashboards
Example of Use-Cases:
Module Assembly

Key Challenges
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Assembly Errors Due to Manual Instructions or Missing Components
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Poor Traceability of Sub-Assemblies and Process Steps
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Disconnected Quality Checks and Rework Loops
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Digital Work Instructions and Step-by-Step Validation
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Sub-Assembly and Component Traceability
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Inline Quality Checks and Automated Routing for Rework
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Skill-Based Instruction Adaptation and Operator Certification
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Real-Time Assembly Performance Dashboards
Example of Use-Cases:
Final Test

Key Challenges
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Missing or Inconsistent Test Records
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Poor Integration Between Test Equipment and Process Traceability
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Limited Visibility into Yield, First-Pass Rate, and Rework Loops
Example of Use-Cases:
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Digital Test Data Capture and Centralized Reporting
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Linking Test Results to Build and Process History
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Automated Rework Routing for Failed Units
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Test Program and Equipment Version Control
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Final Test Yield and First-Pass Rate Dashboards
Q & A / Rework

Key Challenges
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Poor Defect Data Capture and Root Cause Analysis
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Lack of Standardized Rework Processes
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Limited Traceability of Reworked Products
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Digital Defect Logging and Categorization
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Standardized Digital Rework Instructions
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Traceability of Rework Actions
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Automated Routing and Prioritization of Rework Jobs
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Integrated Retesting and Re-Verification Workflow
Example of Use-Cases:
Packing Station

Key Challenges
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Packing Errors and Mismatched Labels
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Manual Documentation and Shipping Coordination
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No Real-Time Visibility of Shipping Readiness
Example of Use-Cases:
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Digital Packing and Label Verification
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Traceability of Packed Units and Box IDs
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Real-Time Packing Status and Order Progress
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Automated Packing Instructions and Requirements
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Packing Analytics and Error Trend Monitoring

